Construction for a panel lamp socket assembly



9, 1969' H. A. ELLIOTT 8 CONSTRUCTION FOR A PANEL LAMP SOCKET ASSEMBLY Original Filed Jan. 11. 1965 INVENTOQ HOWAQD A ELLIOTT United States Patent 3,462,728 CUNSTRUCTIGN FOR A PANEL LAMP SGCKET ASSEMBLY Howard A. Elliott, Detroit, Mich, assignor to Essex International, ind, Fort Wayne, End, a corporation of Michigan Original application Jan. 11, 1965, Ser. No. 424,795, now Patent No. 3,364,456, dated Jan. 16, 1968. Divided and this application Nov. 6, 1967, Ser. No. 680,629

Int. Cl. H01r 13/54 US. Cl. 339128 4 Claims ABSTRACT OF THE DISCLOSURE A completely insulated panel lamp mounting assembly made up of a molded plastic socket housing and a method of making same, which has a spring-loaded central contact member carried in one end of the housing and connected to an electrical supply conductor, and a ring insert, having an aperture larger than the opening in the socket, carried in a recess at the other end of the plastic housing. The ring insert is provided with outwardly extending, resilient, panel-gripping fingers which are radially spaced from the lamp bulb. Flanged receptacles for retaining the bulb bayonet base are carried on the inner circumference of the socket housing. A ground contact is adapted to contact the bulb bayonet base and is disposed in the housing. The ring insert is held in placed by heat spinning the socket housing to form a recess in which the insert is confined.

Cross-references to related applications This application is a division of copending application Ser. No. 424,795, filed Jan. 11, 1965, now Patent No. 3,364,456, issued Jan. 16, 196-8.

Background of the invention The present invention relates generally to a method and construction for a panel lamp socket assembly and more particularly to a new and improved lamp socket assembly and method using a metal insert in a socket of moldable plastic material.

One object of my invention is to provide an easily and economically assembled panel lamp socket which uses a minimum of parts and provides a sturdy socket assembly and lamp receptacle.

Another object of my invention is to provide an improved panel lamp socket capable of economical assembly utilizing modern methods of production, and particularly an improved socket construction which permits the use of heat forming tools to spin over a moldable plastic to permanently afiixed the separate parts in the assembly.

A further object of my invention is to provide a panel lamp socket having an insert ring of unique configuration which may be easily inserted in a molded tubular socket and which provides optimum lamp holding characteristics together with optimum panel gripping characteristics.

Prior panel lamp socket assemblies have provided ring type inserts having panel gripping fingers extending therefrom and lamp engaging detents formed thereon. Those skilled in the art will appreciate that several weaknesses are inherent in the old type constructions. In contrast to the prior devices, the present invention provides a sturdy multi-point support for the lamp help in the socket without utilizing the mounting board tension fingers for support. This permits the mounting board tension fingers to be formed, tempered and plated to the right spring tension for performing their sole functionrigidly fastening the lamp socket assembly to the panel.

In accordance with one advantageous feature of the present invention, the tension fingers are always spatially isolated from the bulb or lamp so that the bulb or lamp does not interfere with the flexing movement of the tension fingers. This assures ease of insertion into the panel board and yet permits a film union between the panel and the lamp socket assembly. Furthermore, the use of a unitary ring type insert having mounting panel tension fingers formed thereon permits rapid and economical assembly with a moldable plastic tubular member, such as by means of spinning with a heating form tool as is more fully set forth below.

An embodiment of the invention permits use of a unitary ring insert having mounting panel tension fingers extending therefrom and utilizes receptacles defined in the walls of the plastic tubular member itself to lock the lamp bayonets in place. In this embodiment, the inner portion of the lamp base chamber wall cooperates with the bayonet receptacles to minimize axial and lateral movement of the bulb in the socket.

'As set forth in the following description, several additional objects of the invention are particularly important and include specific details of construction and steps of assembly. With these and other objects in view, my invention consists in the construction, arrangement and combination of the various parts of my panel lamp socket assembly, as well as the method for providing the same, whereby the objects above contemplated are obtained as hereinafter more fully set forth, pointed out in my claims and illustrated in detail on the accompanying drawing.

Summary of the invention The invention comprises an insulated lamp socket assembly which is completely insulated. A plastic socket has a resilient metallic ring inserted in its bulb receiving end, the opening in the ring being larger than the opening in the socket to prevent contact with the lamp. Tension fingers are included on the ring to lock assembly in a wall panel. Receptacles are included in the socket to hold a bayonet base of the bulb and a ground contact contacts the bulb base. The metallic ring is spaced from the ground contact, the space between the ring and ground contact and the large opening in the ring electrically isolating the ring from the ground contact and lamp.

Brief description of the drawing FIG. 1 is a sectional side view of a panel lamp socket assembly showing one illustrative embodiment of the invention;

FIG. 2 is a sectional side view of another illustrative type of panel lamp socket assembly embodying the invention and showing a variation of grounding means;

FIG. 3 is a top view of a portion of FIG. 2, along the lines 33, showing a lamp base bayonet receptacle defined in the wall of the tubular member;

FIG. 4 is an axial view of a washer type metallic ring insert which is preferably used in the embodiment of the invention shown in FIG. 1;

FIG. 5 shows a variation of FIG. 4, with the top portion of FIG. 5 showing a washer type metallic ring insert which is preferably used in the embodiment of the invention shown in FIG. 2 and FIG. 3; and

FIG. 6 is an exploded view of the FIG. 1 embodiment, showing a lamp, the ring of FIG. 4, and a socket in alignment for assembly.

Description of the preferred embodiments Each of the preferred embodiments of my invention shown in the drawings advantageously comprises a panel lamp socket assembly having a moldable plastic tubular member 2 defining a lead end 4 and a lamp receiving end 6. The tubular member 2 preferably is formed with a lead and lead spring chamber 8, a lamp base chamber 10, and a ring insert means recess 12. The ring insert means recess 12 is adapted to receive a metallic annular flat ring insert 14. As illustrated in the embodiment of FIGS, 1, 4 and 6, the ring insert 14 'may be formed with mounting board tension fingers 16 depending axially in one direction therefrom and elongated bayonet locking arms 18 depending axially in the opposite direction.

One of the purposes of my invention is to provide a stable positioning socket assembly for a lamp, without having the mounting board tension fingers 16 normally come in contact with the lamp positioned in said socket. In successfully solving this problem, I have found that the depth of the bayonet locking arms 18 is directly related to the stability of the lamp supported thereby. Commercially available socket lamps have a predictable range of lamp base diameters and by taking the inner diameter 20 of the ring insert 14 as a reference, adequate stability of the lamp is assured in the use of this embodiment of my invention if the bayonet locking arms 18 have a length in excess of one-fourth A) the inner diameter 20 of the ring insert 14.

With respect to the embodiment of my invention illustrated in FIGS. 1, 4 and 6, it can be seen that the lamp base chamber has defined in its walls the circumferential depression 22 and 24 which are adapted respectively to receive and mate with the elongated bayonet locking arms 18 and positioning lug means 26 on the ring insert 14. The positioning lug means 26 cooperate with the elongated bayonet locking arms 18 to prevent rotation of the ring insert 14 when a lamp base 28 is inserted in the assembled socket and rotated in a clockwise manner to engage the lamp bayonets 30 with the bayonet recesses 32 defined in the elongated bayonet locking arms 18. In addition to the positioning function of the lug means 26, said lug means 26 serve to define radial recesses 34 in the inner diameter of the ring insert 14. These radial recesses 34 provide bayonet channels for the insertion of a lamp base 28 into the socket.

In the illustrative embodiment of my invention shown in FIG. 6, it can be seen that the ring insert chamber wall 11 has a circumferential junction with an annular radial flange 13 connecting the lamp base chamber 10 with said ring insert chamber wall 11.

After the metallic ring insert 14 is formed, tempered and plated to the right spring tension, it is assembled into the nylon or other moldable plastic tubular member 2 so as to be circumferentially abutting the radial flange 13. The positioning lugs 26 and the bayonet arms 18 of the insert 14 are mated with corresponding depressions 22 and 24 in the lamp base chamber 10 wall. Advantageously, in accordance with one feature of the invention, the plastic ring insert chamber wall 11 then is spun over with a heating form tool. This can either be done by heating the tool to a temperature of 500 to 600 F., or the heat can be developed by spinning the tool and bringing the heat up by friction only. As shown in FIG. 1, the spun over portion of the ring insert chamber wall 11 forms a ring insert recess 12 that securely confines the ring insert 14 in place.

In operation, my lamp socket assembly functions electrically in a manner similar to that of other panel lamps. The lead and lead spring chamber 8 houses a lead wire 36 and a lead contact 38 which is surrounded by a lead contact spring 40 (such as are illustrated in FIG. 2). The lead contact spring 40 keeps the lead contact 38 in abutting engagement with a contact on the base of a lamp 28 inserted in the socket. The lamp 28 is electrically grounded in the illustrative embodiment of my invention shown in FIGS 1, 4 and 6 by an electrical path formed by the circuit comprising lamp bayonet 30, the bayonet locking arms 18, the annular fiat ring insert 14, the mounting board tension fingers 16, and thence into electrically conductive mounting board which is returned to electrical ground.

One primary object of my invention is to provide a novel socket assembly having optimum lamp holding characteristics together with optimum panel gripping characteristics. The present invention permits control of the spring tension of the mounting board tension fingers 16. This control is desirable so that the insertion pressure necessary to insert the assembly into a mounting panel will not be excessive, while at the same time the tension will be sufficient to prevent dislodging of the assembly from the mounting panel by vibration or bumping. Control of side-by-side pressure characteristics in the tension fingers 16 may be made by changing the shape or temper of the tension fingers. To prevent the heat spinning operation from affecting the tension fingers 16 ,as by forcing the ring insert chamber Wall 11 into abutting engagement with the fingers, one fature of my invention is to provide a plurality of protrusions 42 extending radially from the outer circumference 44 of the annular fiat ring insert 14. The protrusions 42 permit the ring insert chamber wall 11 to be spun over without its coming into contact with the tension fingers 16. This advantageous feature is shown in FIGS. 1 and 2 of the drawing.

FIGS. 2 and 3 show a variation of my invention adapted for use in a completely insulated mounting assembly. In the FIG. 2 embodiment, the annular flat-ring insert 46 has an inner diameter 48 greater than the inner diameter of the lamp base chamber 10. This difference in diameter prevents electrical contact between a lamp base 28 and the annular fiat ring insert 46. Lamp bayonet receptacles 50 are defined in the lamp base chamber wall as shown in FIG. 3. The variation shown in FIG. 2 has a ground contact 52 which also serves to retain a lamp bayonet 30. The ground contact 52 is connected to a ground wire 54 which is insulated from the main tubular member 2.

The annular flat ring insert 46 shown in FIG. 2 has no bayonet locking arms or positioning lug means since the annular flat ring 46 is spatially and electrically insulated from a lamp base .28. The spun down portion of the ring insert chamber wall 11 securely holds the annular fiat ring insert 46 in position. The ring insert 46 is not subjected to any twisting action when a lamp is inserted in the socket and hence there is no need for positioning lugs. If desired adhesives of various types may be used to more firmly bond the ring insert 46 in the ring insert recess 12.

FIG. 5 shows a further embodiment of the invention wherein a flat annular ring insert 46 of the type shown in FIG. 2 is employed in conjunction with a washer-type metallic ring 60 provided with positioning lug means 66 and elongated bayonet locking arm means 68. The com- 'bination of insert 46 and ring 60 may be substituted for the ring insert 14 shown in FIGS. 1, 4 and 6.

While the invention is susceptible to various modifications, two preferred embodiments have been shown in the drawing and have been described in considerable detail, as to both the construction and the method for making the same. It should be understood that there is no intention to limit the invention to the specific forms disclosed, but, on the contrary, the intention is to cover all modifications and alternative constructions falling within the spirit and scope of the invention as expressed in the appended claims.

I claim:

1. An insulated panel lamp socket assembly comprising a moldable plastic tubular member having a lead end and a lamp receiving end, said tubular member defining a lead and lead spring chamber, a lamp base chamber, a unitary metallic annular fiat ring insert, said ring insert having an inner diameter greater than the inner diameter of said lamp base chamber and having resilient mounting board tension fingers depending axially in one direction therefrom, a ring insert chamber carrying said ring insert a plurality of lamp bayonet receptacles in said lamp base chamber wall, grounding means in said lamp base chamber, said ring insert being spaced from said grounding means, said space between said ring insert and said grounding means and said greater inner diameter electrically isolating said ring insert from the grounding means and lamp, respectively, for preventing electrical energization of said ring insert when the lamp is energized.

2. The socket assembly of claim 1, wherein said ring insert is carried in a recess in said ring insert chamber, said recess being formed by a wall connecting the wall of said lamp base chamber and the wall of said ring insert chamber and a circumferential portion of the wall of said ring insert chamber overlying the outer diameter of said ring insert.

3. The socket assembly of claim 1 wherein said grounding means is disposed in one of said lamp bayonet receptacles.

4. The socket assembly of claim 1 wherein said grounding means passes the lead end of said plastic tubular member.

References Cited UNITED STATES PATENTS 10 MARVIN A. CHAMPION, Primary Examiner P. A. CLIFFORD, Assistant Examiner US. Cl. X.R. 

